Introduction: Cleanrooms and dust-free environments are commonly referred to as “cleanrooms,” with similar terms including cleanrooms and clean factories. Although “cleanroom” is a widely used term, it’s important to clarify that it holds a professional connotation, unlike the more informal term “purification workshop.”
Defining Cleanrooms:
Cleanrooms are enclosed spaces where factors such as air particulate levels, temperature, humidity, pressure, and noise are meticulously controlled to meet specific requirements. The primary hallmark of a cleanroom is its adherence to defined air cleanliness standards. They are prominently used in sectors like pharmaceuticals and electronics.
Key Terminology in Cleanroom Environment:
- Cleanliness Level: This term refers to the permissible statistical count of suspended particles of a specific size within a given volume of air in a clean environment.
- Technical Interlayer: A construction corridor that is predominantly separated by horizontal components and utilized for installing pipelines and other facilities.
- Technical Passage: A construction corridor that mainly relies on vertical components to create separations, offering space for the installation of pipelines and facilities.
- Building Duct: Comprising building components, building ducts are integral air pathways within a cleanroom’s design.
- Static Testing: This test is carried out when the cleanroom’s air purification and conditioning system is operational, and process equipment is installed, all while excluding production personnel from the cleanroom environment.
- Dynamic Testing: This type of testing takes place when the cleanroom is actively engaged in its regular production processes.
- High-Efficiency Gas Filter: A gas filter designed to achieve gas particle content of equal to or less than 0.5 micrometers and a particle count of ≤3.5 particles per liter after filtration.
Cleanroom Construction Sequence:
The construction of cleanrooms must adhere strictly to the procedures outlined in national standards. The construction sequence is as follows:
- Completion of the primary structural elements and enclosing walls of the building.
- Installation of external doors and windows.
- Thorough site cleaning.
- Rigging and fitting of various pipelines, ducts, and electrical bridge cranes.
- Hanging of ceiling suspension rods.
- Installing pipelines followed by pipeline pressure tests and insulation.
- Setting up ducts, performing cleaning, leakage inspections, and applying insulation.
- Installing electrical bridge structures and configuring electrical piping.
- Erecting the framework for the ceiling.
- Constructing the framework for lightweight partition walls.
- Placing air supply outlets and electrical lighting, while ensuring protection with plastic film.
- Fixing wall panel materials for wall decoration.
- Installing internal doors and windows.
- Attaching ceiling panels.
- Covering lighting fixtures with appropriate equipment covers.
- Executing floor finishing and decoration.
- Incorporating purification air conditioning equipment and process machinery.
- Installing pipelines and ensuring airtight sealing at the joints between equipment and building components.
- Thoroughly cleaning the interior and equipment to prevent dust accumulation.
- Installing primary and intermediate efficiency filters.
- Initiating air conditioning equipment and conducting air blowing within ducts.
- Installing high-efficiency filters.
- Establishing air, water, and gas supply systems.
- Placing diffuser air supply outlets.
- Concluding the cleanroom air conditioning system testing and fine-tuning.
Conclusion: Understanding the scientific construction methods, procedures, and their precise sequencing is pivotal in ensuring successful high-quality cleanroom projects. Adhering to these methodologies guarantees efficient utilization of construction time, optimal engineering quality, cost savings, streamlined management, and the realization of qualified cleanroom projects.


